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+ + + + + stick treatment) + + + + + + 3 + + + + diff --git a/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-056.png b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-056.png new file mode 100644 index 0000000..959113a Binary files /dev/null and b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-056.png differ diff --git a/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-057.svg b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-057.svg new file mode 100644 index 0000000..a9905a5 --- /dev/null +++ b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-057.svg @@ -0,0 +1,686 @@ + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + + Optional + + + + + inner case + + + + + Outer case (may be + + + + + rubber coated) + + + + + Garter spring + + + + + Primary + + + + + sealing lip + + + + + Optional secondary + + + + + sealing lip + + + + + + + + + + + + Atmospheric + + + + + side + + + + + diff --git a/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-059.png b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-059.png new file mode 100644 index 0000000..75c45bd Binary files /dev/null and b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-059.png differ diff --git a/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-060.png b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-060.png new file mode 100644 index 0000000..1b57b4f Binary files /dev/null and b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-060.png differ diff --git a/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-061.png b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-061.png new file mode 100644 index 0000000..b037a63 Binary files /dev/null and b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/seals-061.png differ diff --git a/uni/mmme/2xxx/2044_design_manufacture_and_project/images/vimscrot-2022-11-07T15:17:10,365197721+00:00.png b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/vimscrot-2022-11-07T15:17:10,365197721+00:00.png new file mode 100644 index 0000000..1ef4278 Binary files /dev/null and b/uni/mmme/2xxx/2044_design_manufacture_and_project/images/vimscrot-2022-11-07T15:17:10,365197721+00:00.png differ diff --git a/uni/mmme/2xxx/2044_design_manufacture_and_project/seals.md b/uni/mmme/2xxx/2044_design_manufacture_and_project/seals.md new file mode 100755 index 0000000..ab0e0c8 --- /dev/null +++ b/uni/mmme/2xxx/2044_design_manufacture_and_project/seals.md @@ -0,0 +1,157 @@ +--- +author: Akbar Rahman +date: \today +title: MMME2044 // Seals +tags: [ uni, mmme2044, seals ] +uuid: ff74e8ad-090d-47eb-b9cc-41ccdefb9a63 +--- + +# Function + +- used to prevent or limit leakage of fluids or particulates +- keep dirt out +- allow motion +- allow disassembly + +# Classification of Seals + +![](./images/vimscrot-2022-11-07T15:17:10,365197721+00:00.png) + +## O-Rings + +- good for static and low speed applications +- requires interference fit +- application is codified---use a standard where possible (BS 4518:1982, BS ISO 3601-1~5) +- sized by internal diameter (ID) and section diameter (A) +- works by having the rubber o-ring squeezed against the two surfaces + + - pre-compression ensures sealing when there is no pressure + +### Challenger Space Shuttle Disaster + +- Space Shuttle Challenger broke apart 73 seconds into flight +- at the low temperatures, the o-rings lost their resilience +- the booster cases distorted during launch +- insufficient groove width in o-ring design + +![](./images/seals-019.png) + +### Common Forms of Failure + +- Abrasion---sealing face is worn away. Can be reduced with smoother surfaces, harder materials, + better lubricant, and reduced speed +- Compression set---the sealing face is permanently distorted. Can be solved with more temperature + resistant o-rings +- Installation damage---can be avoided with chamfers and blending radii +- Extrusion---the o-ring is forced into the sealing clearence. can be avoided with: + + - smaller clearances < 0.13 mm; + - harder material + - different cross section + - backup rings---come in a range of shapes and sizes (BS 5106:1988) + +- Spiral damage---o-ring is twisted and leaks. can be avoided with: + + - lower reciprocating speed + - harder material + - different cross sections (e.g. quadrant seals, which have a x-shaped section) + +# Groove Dimensions + +- up to 100 bar for static loading +- up to 14 bar & 3.8 m/s for dynamic loading + +> i don't know when this is the case but it just says this in the +> [lecture slides](./lecture_slides/Lecture 6 Seals_v1.0.pdf) +> (and i haven't watched the lecture yet) + +- $F$---radial depth +- $E$---groove width +- $G$---total clearance +- $C$---lead-in chamfer +- $R$---radius + +## Groove in Cylinder + +![](./images/seals-045.png) + +## Groove in Piston + +![](./images/seals-044.png) + +## Example of a Dimensions Table + +![](./images/seals-046.png) + +# O-Ring Properties + +Material | Hardness (Shore A) | Temperature Range ($^{\circ}$C) | Uses +-------- | ------------------ | ------------------------------- | --------------- +Nitrile rubber | 70 | -30 to 110 | general purpose, fuel, oils, water +Silicone | 70 | -60 to 200 | medical, body fluid resistant, low temp, alcohol, oxygen +Viton (fluorocarbon) | 85 | -20 to 200 | high temperature, extreme chemicals +Polyurethane | 95 | -30 to 110 | high temps, oil, gas, hydraulics, good wear + +Shore A context: + +Item | Hardness (Shore A) +------------- | ------------------ +Rubber band | 20 +Pencil rubber | 40 +Tire tread | 70 +Shoe heel | 80 + +# Gaskets + +- a material or combination of materials clamped between two separable members to form a joint + +## Gasket Anatomy + +1. Base material---a compliant element such as cork, cellulose, or a fibre +2. Binders---temperature and chemical resistant material such as rubber, elastomers, and resins +3. Fillers---fill voids in base material. usually rubbers, elastomers, or resins +4. Reinforcements---prevents distortion. usually a metal or fabric core + +![](./images/seals-047.svg) + +# Seals in Rotating Shafts + +- low pressure and low temperature---o rings, radial lip seals, axial lip seals +- high pressure---high performance lip seals, mechanical seals +- high temperature---labrynth seals + +## O-Rings + +- o-rings can be used in dynamic applications +- friction is high but sealing is good within operating range (14 bar, 3.8 m/s) +- surface roughness must not exceed 0.4 mm Ra, should be around 0.1 mm Ra +- spiral and abrasion are main failure modes, if installed correctly + +# Radial Lip Seal Anatomy + +- low pressure---0.3-0.6 bar, up to 7 bar with backing plate +- moderate speed---up to 16 m/s +- high temperature +- normal environmental conditions +- slight leakage permitted +- normally made of nitrile rubber compounds + +![](./images/seals-056.png) + +![](./images/seals-057.svg) + +## Types of Lip Seal + +- BS ISO 6149-1:2007 defines 4 basic types of rotary shaft lip seal: + + ![](./images/seals-059.png) + + ![a secondary lip can keep out dirt but cause temperature to ride](./images/seals-060.png) + + - $D_1$---nominal diameter of shaft + - $D_2$---nominal diameter of housing + - $b$---nominal seal width + - $A$---air side + - $B$---fluid side + +