3.7 KiB
Executable File
3.7 KiB
Executable File
author | date | title | tags | uuid | lecture_slides | ||
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Akbar Rahman | \today | MMME2044 // Bearings |
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94cac3fd-c352-4fdd-833d-6129cb484b8a |
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I don't think I ever finished these notes.
Types of Bearings
Plain Journal Bearings
- used to support rotating shafts loaded in radial directions
- consists of an insert fitted between the shaft and support
- the insert may be an aluminium alloy, copper alloy, or other material
- the insert provides lower friction and less wear than if just rotating in the support
- the bearing may be dry rubbing or lubricated
Lubrication
- hydrodynamic---a shaft continuously in oil. the load is carried by pressure generated in the oil as a result of the rotation
- hydrostatic---avoids excessive wear at start up by pumping oil into the load bearing area at a pressure that lifts the shaft
- solid-firm---a coating of a solid material like graphite or molybdenum disulphide
- boundary layer---a thin layer of lubricant which adheres to the surface of the bearing
Ball and Roller Bearings (Rolling Element Bearings)
- main load is transferred from rotating shaft to its support by rolling contact from balls
- a rolling element bearing consists of an inner race, outer race, rolling elements and a cage
Plain Rubbing Bearings (Dry Sliding)
- does not use liquid lubrication
- usually polymeric
- dry lubricants added (e.g. PTFE)
- reinforcements added (e.g. glass fibre)
Oil Lubricated Porous Bearings
- manufactured from sintered metal powders
- porous and oil impregnated
- more porous is weaker but allows for high speeds
- lubricant needs to replenished at regular intervals --- usually every 1000 hours of use
Hydrodynamic Bearings
- pressure builds up in the lubricant as a response to the relative motion
- both journal and thrust bearings may use this principle
- surfaces touch and rub at very low speeds
fun graphs that may be useful for bearing selection
pV
Factor
- a measure of the bearing's ability to cope with frictional heat generation
- rapid wear occurs at
pV_\text{max}
- if the value is exceeded then overheating, melting, and excessive wear or seizure may follow
- general operational range should be around
0.5pV_\text{max}
- A - thermoplastics
- B - PTFE
- C - PTFE + fillers
- D - porous bronze + PTF + lead
- E - PTFE-glass weave + thermoset
- F - reinforced thermoset + molybdenum disulphide
- G - thermoset/carbon graphite + PTFE
Radial Sliding Bearing
p = \frac{F_\text{radial}}{bD}
V = \omega\frac D2
Axial Sliding Bearing
p = \frac{4F_\text{axial}}{\pi(D^2-d^2)}
V = \omega\frac{D+d}{4}
Wear
K = \frac{W}{FVt}
where K
is wear factor (provided by manufacturer), W
is wear volume, F
is sliding velocity,
F
is bearing load, and t
is elapsed time.
Manufacture
-
nominal diametral clearance is commonly 1 $\mu$m per mm
-
manufacturing tolerance
- close running fit (H8/f7)
- free running (H9/d9)